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Coating & Solutions

Four proven ways to protect your steel from conventional galvanizing to coastal-grade Duplex systems. Tell us your environment, your timeline, and your budget, and we'll spec the right one.

Hot Dip Galvanizing Duplex Coating EPC
Service 01

Hot Dip Galvanizing

Hot Dip Galvanizing is a proven, long lasting solution for protecting steel against corrosion. By immersing steel in molten zinc, a metallurgically bonded coating is formed, providing durable protection through barrier, cathodic and zinc patina protection.

At LTL Galvanizers, we combine advanced European technology, high purity 99.995% Special High Grade Zinc, and international galvanizing expertise to deliver consistent, reliable protection.

Our versatile facility can handle everything from small bolts, fasteners and appliance components to large structural and infrastructure projects, with a production capacity of 6.2 MT per hour, operating 24 hours a day.

Protect your steel today. Extend its life for decades.

Galvanizing Bath Specifications

Bath Dimensions (L×W×D) Capacity
Bath 1 — Steel Bath 7.0 m × 1.3 m × 2.1 m 5.0 MT/hr
Facilitates up to 13.5 m length by double-end dipping
Bath 2 — Ceramic Bath
For centrifuge items
3.0 m × 0.8 m × 1.2 m 1.2 MT/hr
Specially designed for less than 400 mm threaded items
Service 03

Thermal Spray Metallizing

The most effective and durable protective coating for large marine or steel structures that cannot be dipped in a Hot-Dip Galvanizing bath. Thermal Spray Metallizing is the perfect alternative for re-painting existing structures — eliminating the need for repetitive maintenance and saving valuable time and resources.

Unlike Hot-Dip Galvanizing, there are no restrictions on the shape or size of the structures you wish to safeguard, and the coating thickness can be customised without limits.

At LTL Galvanizers, we use Zn, Al, and Zn/Al (85%/15%) alloy from LME-approved brands. For top-notch protection in marine environments, our Zn/Al 85/15 Thermal Spray Metallizing is the ultimate solution for lasting durability.

Our quality control procedures adhere to ISO 2063-1:2017 international standards. We provide a coating guarantee based on application and environmental conditions.

Service 04

LTLG Duplex System

A coating system specifically designed to withstand C5 environments (coastal). Combines hot dip galvanizing with a three-layer paint topcoat for an unmatched service life.

Application of paint immediately after galvanizing prevents the hassle of surface preparation. Coating thickness is customisable as per customer specification.

Topcoat Layer
60 µm
Intermediate Layer
100 µm
Primer Layer
80 µm
Hot Dip Galvanizing Layer
85 µm
Total: 325 µm · LTLG Duplex

Reference: ISO 12944-5:2019 — Paints and varnishes, corrosion protection of steel structures by protective paint systems

Start Your Project

Ready to Specify a Coating?

From initial specification to final delivery — our team handles every step with precision and accountability.

  • 150 MT/day production · 6.2 MT/hour galvanizing
  • Triple ISO certified — 9001, 14001, 45001 (SBcert)
  • AGA member · Technical partnership
  • 24-hour plant operation
  • Turnkey: design · fabricate · coat · install

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